QUATTRO
uPVC Window Automatic Welding/Cleaning Production Line (double layer)
The QUATTRO Double Layer Welding/Cleaning Production Line is engineered for high-grade, high-volume UPVC window and door fabrication. Combining precision welding, automatic transfer, and intelligent corner cleaning into one seamless system, this double-layer solution processes two units simultaneously, significantly boosting output and reducing manual handling.
Equipped with imported control systems and servo-driven automation, the QUATTRO line ensures smooth operation, exceptional accuracy, and consistent finish quality. Ideal for mass production environments, it supports both seamless and non-seamless welding, and integrates auto-transfer mechanisms to eliminate labour between stages—maximising efficiency and minimising errors.
🛠 Whole System
Fully automated line for welding and cleaning UPVC frames or sashes.
Dual-layer processing: welds two frames simultaneously for doubled productivity.
Auto-transfer between welding and cleaning stages, with automatic feed-out.
Intelligent program selection and error compensation for consistent results.
Supports seamless and non-seamless welding operations.
Designed for high-volume, high-end window production.
🔩 Welding Unit
Horizontally arranged for stability during high-speed operation.
Welds two units at once (double-layer structure).
Imported computer drive system for reliable performance.
Size compensation and impact alignment ensure precise corner joints.
Reinforced weld strength and improved cleaning results.
Automatic profile discharge and stabilised frame support system.
🧽 Cleaning Unit
4-head corner cleaner for simultaneous two-corner processing.
Eight specialised cutter groups for efficient weld bead removal.
Four-axis servo system enhances speed and precision.
No need to swap cutters for over 100 profile types.
Advanced arc-to-beeline error compensation delivers clean finishes.
🔄 Transfer Unit & Manipulator
Automatically conveys and positions welded frames without manual handling.
Precision placement via robotic arms ensures seamless process flow.
| Specification | Details |
|---|---|
| Input Voltage | 3N~50Hz 380V/220V |
| Input Power | 25.5 kW |
| Operating Air Pressure | 0.5–0.8 MPa |
| Category | Component | Brand / Description |
|---|---|---|
| ⚡ Electrical & Control | Controlling System | Schneider (France) |
| ⚡ Electrical & Control | Servo Motor | Schneider (France) |
| ⚡ Electrical & Control | Electrical Button & Switch | Schneider (France) |
| ⚡ Electrical & Control | Low-Voltage Apparatus | Schneider (France) |
| 🔁 Motion & Drive Components | Reducer | APEX (Taiwan) |
| 🔁 Motion & Drive Components | Spindle Motor | CMT |
| 💨 Pneumatic System | Pneumatic Components | AirTAC (Taiwan) |
Experience the QUATTRO in Action
Experience the efficiency of the QUATTRO uPVC Window Automatic Welding/Cleaning Production Line (double layer) as it flawlessly welds and cleans two layers of UPVC window frames in one seamless process. Watch precision welding and thorough cleaning come together in perfect harmony – all powered by advanced automation for superior quality and speed.
